May 3, 2024 HSE Advisor Team 12 min read

Chemical Safety Management in Canadian Workplaces

Chemical Safety WHMIS Hazardous Materials SDS Industrial Hygiene

Chemical hazards are present in virtually every Canadian workplace, from cleaning products in offices to complex industrial chemicals in manufacturing. Effective chemical safety management protects workers from acute injuries, chronic health effects, and environmental harm while ensuring compliance with Canada's Workplace Hazardous Materials Information System (WHMIS 2015) and other regulations.

Understanding WHMIS 2015

WHMIS 2015 is Canada's hazard communication standard, aligning with the Globally Harmonized System (GHS) for classification and labeling of chemicals.

Key Components of WHMIS 2015

  • Hazard Classification: Standardized system for identifying chemical hazards
  • Labels: Standardized labels for containers of hazardous products
  • Safety Data Sheets (SDS): Detailed hazard information and safety measures
  • Worker Education: Training requirements for workers using hazardous materials

WHMIS Hazard Classes

WHMIS 2015 organizes hazards into four main groups:

Physical Hazards

  • Flammable gases, liquids, and solids
  • Oxidizing gases, liquids, and solids
  • Gases under pressure
  • Corrosive to metals
  • Self-reactive substances
  • Pyrophoric liquids and solids

Health Hazards

  • Acute toxicity (oral, dermal, inhalation)
  • Skin and eye corrosion/irritation
  • Respiratory or skin sensitization
  • Germ cell mutagenicity
  • Carcinogenicity
  • Reproductive toxicity
  • Target organ toxicity

Environmental Hazards

  • Hazardous to the aquatic environment
  • Hazardous to the ozone layer

Additional Hazards

  • Biohazardous infectious materials
  • Combustible dusts

Chemical Inventory and Assessment

Comprehensive Chemical Inventory

Effective chemical management begins with knowing what chemicals are present:

  • Complete inventory: All hazardous products including cleaning supplies
  • Quantities: Amounts stored and used
  • Locations: Where chemicals are stored and used
  • Frequency of use: How often chemicals are handled
  • Number of workers exposed: Who has potential exposure

Hazard Assessment Process

  • Review SDS information: Understand hazards and precautions
  • Assess exposure potential: Routes, duration, and concentration
  • Identify vulnerable workers: New workers, pregnant women, workers with health conditions
  • Consider work processes: How chemicals are handled, mixed, or heated
  • Evaluate existing controls: Current safety measures and their effectiveness

Hierarchy of Controls for Chemical Safety

1. Elimination and Substitution

The most effective control is to eliminate or substitute hazardous chemicals:

  • Eliminate processes: Remove chemical use entirely
  • Substitute materials: Replace with less hazardous alternatives
  • Green chemistry: Environmentally benign alternatives
  • Process redesign: Modify processes to reduce chemical needs

2. Engineering Controls

Physical changes to the workplace that reduce exposure:

Ventilation Systems

  • Local exhaust ventilation: Capture contaminants at the source
  • General dilution ventilation: Reduce overall contamination levels
  • Fume hoods: Enclosed ventilation for laboratory work
  • Downdraft tables: Ventilation for surface work

Isolation and Containment

  • Enclosed processes: Prevent chemical release
  • Glove boxes: Physical barriers with manipulator gloves
  • Isolation rooms: Separate areas for hazardous work
  • Automated systems: Reduce human contact

3. Administrative Controls

Policies and procedures to minimize exposure:

  • Standard operating procedures: Safe work practices for chemical handling
  • Training programs: Worker education and competency
  • Job rotation: Limit individual exposure time
  • Permit systems: Control for high-risk activities
  • Housekeeping: Regular cleaning and decontamination

4. Personal Protective Equipment (PPE)

The last line of defense when other controls are insufficient:

Respiratory Protection

  • Air-purifying respirators: Filters and cartridges for specific contaminants
  • Supplied-air respirators: Clean air from external source
  • Self-contained breathing apparatus: For emergency situations
  • Fit testing: Ensure proper seal and protection

Skin and Eye Protection

  • Chemical-resistant gloves: Appropriate for specific chemicals
  • Protective clothing: Aprons, coveralls, and suits
  • Eye protection: Safety glasses, goggles, and face shields
  • Emergency eyewash/shower: Immediate decontamination

Safe Chemical Storage

Storage Principles

  • Segregation: Separate incompatible chemicals
  • Containment: Secondary containment for spill prevention
  • Environmental controls: Temperature, humidity, and ventilation
  • Access control: Restrict access to authorized personnel
  • Inventory control: First in, first out rotation

Chemical Compatibility

Common incompatible chemical groups:

  • Acids and bases: Can react violently when mixed
  • Oxidizers and flammables: Fire and explosion risk
  • Water-reactive chemicals: Store away from water sources
  • Cyanides and acids: Generate toxic hydrogen cyanide gas

Storage Requirements by Hazard Class

Flammable Liquids

  • Approved flammable storage cabinets
  • Bonding and grounding for static electricity
  • Spark-proof electrical equipment
  • Automatic fire suppression systems

Corrosive Materials

  • Corrosion-resistant containers and shelving
  • Secondary containment for spill protection
  • Eye wash stations within immediate reach
  • Separate storage from incompatible materials

Chemical Handling Procedures

Safe Handling Practices

  • Read labels and SDS: Understand hazards before handling
  • Use appropriate PPE: Select based on hazard assessment
  • Work in well-ventilated areas: Prevent vapor accumulation
  • Use proper techniques: Minimize splashing and vapor generation
  • Keep containers closed: When not in active use

Transfer and Dispensing

  • Use proper transfer equipment: Pumps, funnels, and dispensers
  • Ground and bond containers: Prevent static electricity
  • Label all containers: Include hazard information
  • Avoid cross-contamination: Clean equipment between uses

Mixing and Dilution

  • Follow specific procedures: Add chemicals in correct order
  • Control reaction rates: Slow addition to prevent overheating
  • Use appropriate containers: Chemical-compatible materials
  • Monitor temperature: Prevent thermal runaway reactions

Spill Response and Emergency Procedures

Spill Response Planning

  • Spill response procedures: Step-by-step cleanup protocols
  • Emergency contacts: Internal response team and external services
  • Spill kits: Appropriate materials for different chemical types
  • Evacuation procedures: When spills exceed response capability

Immediate Response Actions

  • Ensure safety: Protect personnel first
  • Contain the spill: Prevent spreading
  • Identify the chemical: Use labels and SDS for guidance
  • Notify appropriate personnel: Supervisor and safety team
  • Ventilate the area: Prevent vapor accumulation

Cleanup Procedures

  • Use appropriate PPE: Based on chemical hazards
  • Absorb or neutralize: Using compatible materials
  • Collect waste properly: Compatible containers with labels
  • Decontaminate area: Remove all traces of chemical
  • Dispose of waste: Follow hazardous waste regulations

Health Monitoring and Medical Surveillance

Exposure Monitoring

  • Air sampling: Measure airborne concentrations
  • Surface sampling: Check for contamination
  • Biological monitoring: Measure chemicals in body fluids
  • Personal monitoring: Individual exposure assessment

Medical Surveillance Programs

  • Pre-placement examinations: Baseline health status
  • Periodic health monitoring: Early detection of health effects
  • Post-exposure evaluation: After significant exposures
  • Exit examinations: Document health status at job end

Training and Communication

WHMIS Training Requirements

All workers must receive training on:

  • WHMIS basics: Purpose and scope of the system
  • Hazard symbols and labels: Recognition and meaning
  • Safety Data Sheets: How to read and use SDS information
  • Safe work procedures: Job-specific chemical handling
  • Emergency procedures: Spill response and first aid

Training Program Elements

  • Initial training: Before working with chemicals
  • Refresher training: Regular updates and reinforcement
  • Job-specific training: Procedures for specific chemicals and tasks
  • Emergency response training: Hands-on practice with procedures
  • Competency verification: Testing and evaluation

Regulatory Compliance

Federal Regulations

  • WHMIS 2015: Hazard communication requirements
  • Transportation of Dangerous Goods: Shipping and transport requirements
  • Canadian Environmental Protection Act: New substance notification
  • Pest Control Products Act: Pesticide use and storage

Provincial Regulations

  • Occupational Health and Safety Acts: Workplace exposure limits
  • Environmental regulations: Waste disposal and emissions
  • Fire codes: Storage and handling requirements
  • Building codes: Ventilation and construction standards

Continuous Improvement

Program Evaluation

  • Regular audits: Assess program effectiveness
  • Incident investigation: Learn from chemical-related incidents
  • Worker feedback: Gather input on procedures and training
  • Exposure data review: Analyze monitoring results

Program Updates

  • New chemical evaluation: Assess hazards before introduction
  • Procedure revision: Update based on lessons learned
  • Technology advancement: Incorporate new control methods
  • Regulatory changes: Stay current with requirements

Best Practices Checklist

✓ Chemical Management

  • Maintain current chemical inventory
  • Ensure all chemicals have current SDS
  • Label all containers properly
  • Store chemicals according to compatibility
  • Implement first in, first out inventory rotation

✓ Worker Protection

  • Provide comprehensive WHMIS training
  • Conduct regular safety meetings
  • Supply appropriate PPE
  • Maintain emergency equipment
  • Monitor worker exposure levels

✓ Emergency Preparedness

  • Develop spill response procedures
  • Stock appropriate spill cleanup materials
  • Install emergency eyewash/shower stations
  • Train workers in emergency response
  • Coordinate with local emergency services

Conclusion

Effective chemical safety management requires a comprehensive, systematic approach that goes beyond basic WHMIS compliance. By implementing proper controls, training workers thoroughly, and maintaining robust emergency procedures, Canadian workplaces can prevent chemical-related injuries and illnesses while ensuring regulatory compliance.

Remember that chemical safety is an ongoing responsibility that requires regular review and improvement. Stay current with regulatory changes, evaluate new chemicals carefully, and maintain open communication with workers about chemical hazards and safety procedures.

Need Help with Chemical Safety Management?

Our industrial hygienists and safety professionals can help you develop comprehensive chemical safety programs and ensure WHMIS compliance.

Get Professional Assistance